Making electrical panels

Undoubtedly, the installation of electrical panels is very necessary and important for setting up industrial factories, engine houses, heating and cooling systems of office, commercial and residential buildings. As a metal or non-metal enclosure, the switchboard houses various electrical equipment to protect the devices from current fluctuations and electric shock in addition to monitoring performance. Making electrical panels requires very high knowledge and expertise; Therefore, experienced technical technicians must do the design and drawing and finally make the parts and assemble the electrical panel. Currently, various companies are engaged in designing and manufacturing different types of electrical panels with unique capabilities and features, and applicants can make a special electrical panel by providing information about the building and the electrical devices used.

Arian Perto Group, consisting of expert and experienced technicians, is active in the field of designing and producing industrial and household electrical panels. Also, this group offers electrical panel installation and repair services to customers as soon as possible and at a reasonable price.

If you are looking to buy electrical panels, order zero to 100 types of electrical panels and the prices of various products, we recommend that you do not miss reading this article to provide you with useful information.

 

 

? How is the electrical panel made

The switchboard is one of the important and necessary components in industrial, residential and commercial centers, which is responsible for protecting the electrical devices, monitoring their performance and controlling the components of these devices; Therefore, the production of electrical panels must be done under the supervision of experienced and experienced experts, following the principles and standards of the world. Professional engineers design and prepare electrical panel production plans, and in the production line, expert technical forces manufacture electrical panel parts so that finally assembly and efficiency and safety testing can be done under the supervision of quality control experts. In fact, active groups in the field of electrical panel design and manufacturing, by receiving information and knowing the expectations of the applicants, make custom electrical panels. In general, the stages of industrial metal switchboard production in the :workshop from the initial idea to the final product are as follows

First step: design and preparation of isometric map (cubicle) and placement (layout)

At this stage, after receiving the proposal for the industrial switchboard manufacturing order, complete information will be received from the customer; Then the switchboard manufacturing company visits the client’s project site and provides the information to the design and engineering unit so that after signing the contract, the isometric drawing and placement of the switchboard parts can be done.

Second step: welding, cutting, bending and body piercing

After drawing and preparing the plan by the design and engineering unit, steel sheets with a thickness of 1.5 to 2.5 mm are cut. The steel sheet of the body and chassis is made by welding and connecting the parts with bolts and nuts. Also, body piercing will be done with different devices. It should be noted that the thickness of the steel sheet is determined based on the type of application and the location of the electrical panel. Also, at this stage, preliminary work on the steel should be done with sensitive and accurate devices to guarantee the quality of the chassis and body of the switchboard.

Third step: painting the body

After preparing the body and chassis of the switchboard, painting with various electrostatic coating colors and polishing of the body should be done. At this stage, the surface of the steel should be degreased using chemical solutions and rust removal should be done by milling or sanding. In the continuation of the electrical panel painting process, the surface of the sheet should be phosphatized in order to reduce the possibility of rust, so that finally the metal surface is prepared for painting the body of the electrical panel and insulation.

Fourth step: assembling the skeleton and body of the electrical panel

At this stage, after the body paint dries, the connection of the chassis and the body and the installation of the different parts of the electrical panel holder will be done so that the various electrical equipments are placed inside the panel compartment properly.

Fifth step: assembly of electrical parts and wiring

Now it’s time to assemble all electrical equipment and wiring parts of the electrical panel. At this stage of electrical panel production, experienced and experienced technical technicians must install electrical components such as relays, circuit breakers, contactors, sockets, display boards, lights, etc. in the appropriate place inside the electrical panel. Also, at the end, the wiring and busbars needed to complete the electrical panel will be done.

The sixth step: testing and quality control

Finally, after completing the process of making all kinds of electrical panels, testing and quality control is done by experts based on design principles and standards. In fact, testing and controlling the quality of the electrical panel includes checking the appearance of the panel, the quality of parts and tests inside the factory, so that if the production and assembly are correct, the device is sent to the packaging and delivery unit.

Principles of electrical panel design and construction

The order for the construction of industrial and household switchboards is made by the employer based on the place of use and project conditions. Various types of electrical panels with various applications such as low, medium and strong pressure electrical panels, protection and control panels, elevator electrical panels, household electrical panels, power factor correction electrical panels, etc. are produced and supplied by manufacturing companies. The design and production of electrical panels requires expertise and technical knowledge; Therefore, companies active in the field of production of electrical panels use experts and experienced engineers in this field. In general, from the principles of electrical panel design, the following can be mentioned:

• Familiarity with electrical equipment and their operation
• Mastery of electrical engineering design and drawing software
• Knowledge of the guidelines and technologies of the world in the field of making the body and chassis of the electrical panel
• Knowledge of international and national standards in the field of electrical panel design
• Familiarity with production planning and time management methods
• Complete mastery to work with cutting, pressing, bending and drilling machines
• Familiarity with terms related to electrical engineering
• Mastery of testing methods and laboratory quality control

Installed equipment and electrical panel components

In general, every electrical panel is made of switches, various protective and controlling devices such as potential and current transformers, relays, fuses, circuit breakers, control parts and electronic devices.

The different parts and equipment used in electrical panels each have a specific function and task in the circuit of the panel, and their overall performance in coordinated and standard conditions leads to the control of electric current and also to the reduction of electric energy consumed by users. Therefore, in order to better understand the equipment used in electrical panels and how they function in the system, we introduce some important items of this equipment:

Power switches

Electric switches are used to control and direct current in the electric circuit. In fact, by using this equipment, the current can be cut and connected in the circuit. Electric switches are generally classified into several categories, in this context, air flow switches and oil switches can be mentioned.

Fuse

Fuses include a small part of the electrical panel system and are generally used in the form of a very thin strip or wire. Fuses are used to protect the circuit against electric currents; Because the fuses melt when the electric current with a high or excessive voltage level passes through the circuit, and as a result of this, they prevent unexpected and dangerous accidents.

Circuit breakers

A circuit breaker is a device that can disconnect and connect the circuit in all conditions, that’s why circuit breaker tools are used to control the disconnection and connection system of electrical panels.

relays

Relays generally act like an intelligent control system; Because if they see any errors, they send their information to the circuit breakers to prevent various dangerous incidents.

 

How to order the manufacture of electrical panels from Arian Perto

All types of electrical panels, both industrial and domestic, are installed and set up in different centers with the aim of protecting electrical devices, monitoring their performance and controlling components. Today, the design and production of electrical panels is carried out by manufacturing groups consisting of knowledgeable and skilled technicians. The price of electrical panel varies under the influence of factors such as device type, internal equipment, sheet thickness, body dimensions, number of cells, whether the panel is mobile or fixed, etc. Meanwhile, Arin Perto Group is one of the electrical switchboard manufacturing centers in Tehran, which provides all types of specialized electrical switchboard manufacturing, installation and repair services to the applicants. Arian Parto has provided this platform for applicants so that they can consult with experts in this field before placing an order; Therefore, if you are looking for an order for the production of an industrial switchboard, please contact us to find out the price of the switchboard.

Raw materials for making electrical panels

The raw materials used in the construction of the electrical panel are very important and must be carefully selected so that the electrical panel has the necessary efficiency and safety. Usually, the main raw materials for making electrical panels include the following:

• Panel or electrical panel

The panel or electrical panel must be made of materials such as metal, fiberglass or plastic resistant to the physical and chemical pressures of the environment. This page is usually used as a place to install electrical and electronic equipment in the switchboard.

• Electrical parts

Electrical components include materials such as relays, capacitors, on/off switches. It is recommended to pay attention to the quality of their materials and their standard to choose these parts.

• Drills and electrical fittings

Drills and electrical connectors are used to connect electrical parts to each other and to the electrical panel. Be sure to use safe and compliant connections.

• Bases and screws

Bases and screws are tools for installing parts and electrical equipment in the electrical panel. The structure of these tools should be suitable for the electrical environment.

• Electric cables and wires

Electrical cables and wires are used to connect equipment and parts to each other and to power sources. Cables should be used according to the desired purpose and with the ability to transmit the appropriate electric current.

Application of capacitor bank panel in industry

Capacitor bank panels are used in industry to improve the performance of electrical systems and increase productivity in industrial environments. The main applications of the capacitor bank panel in the industry are:

1. Power Factor Correction: The capacitor bank panel is used as an effective tool in power factor correction in the industry. By reducing the impact of conversion energy consumption on the electrical system and increasing active power, it helps to improve efficiency and increase energy efficiency in the industry.
2. Voltage Sag Control: In some situations, the voltage in electrical networks may drop and cause problems for industrial equipment. The capacitor bank panel can keep the voltage at the desired level and prevent this voltage drop.
3. Energy Cost Reduction: By optimizing energy consumption and reducing voltage drop, the capacitor bank panel can help reduce energy costs in the industry. This action saves energy and reduces production costs.
4. Voltage Regulation: In industries that require stable voltage, the capacitor bank panel is a practical tool as an effective tool for voltage management and regulation.

Safety tips in the adjustment and maintenance of the capacitor bank panel

Safety is the first and most important priority in the adjustment and maintenance of the capacitor bank panel. First, before any repair and adjustment operations, make sure that the electricity of all equipment is cut off. When adjusting the capacitors, ensure their output voltage and avoid touching high pressure parts. During maintenance, do not forget periodic inspection to check the condition of capacitors and electrical components inside the electrical panel. Any signs of deterioration or unsoundness should be repaired promptly. Use safety tools and equipment such as protective glasses, insulating gloves, and capacitor bank panel equipment in related work to ensure your safety and that of others.

Arian Parto electrical panel

Are you looking for a quality and reliable electrical panel for your projects? With more than 10 years of experience in the production of electrical panels, Arin Perto is ready to serve you with experienced experts. Using quality materials and international standards, we produce panels that add to the optimal electrical performance of your projects. With Arian Perto, ensure the safety and efficiency of your electrical panels. Trust us and finish your project with peace of mind.

 

Frequently asked questions Making electrical panels

How is the electrical panel made?

Professional engineers design and prepare electrical panel production plans, and in the production line, expert technical forces manufacture electrical panel parts so that finally assembly and efficiency and safety testing can be done under the supervision of quality control experts. In fact, active groups in the field of electrical panel design and manufacturing, by receiving information and knowing the expectations of the applicants, make custom electrical panels.

How to place an order for electrical panels?

Arin Perto Group is one of the switchboard manufacturing centers in Tehran, which provides all types of specialized switchboard manufacturing, installation and repair services to the applicants, and has also provided this platform for the applicants to consult with experts in this field before placing an order. ; Therefore, if you are looking for an order for the production of an industrial switchboard, please contact us to find out the price of the switchboard.